YOU GOTTA CARRY THAT LOAD


Article written September, 1998



A couple of friends and I attended the August PAWA meeting where the subject of the evening was strawbale building. It gave us the chance to catch up with people we haven't seen in a while and to meet others who were new to us. It also gave us the opportunity to gauge the current status of strawbale building, especially as two of us are preparing a submission for a local council to construct a building in Hamilton Hill.

So it was with some disappointment that we noted the somewhat negative approach to load bearing building displayed by the majority of the guest speakers. Hopefully this did not undermine the interest of the people attracted to load-bearing, as I believe this was the real direction for the whole strawbale building concept. A number of criticisms were levelled at the load-bearing method that I took issue with.

One comment made was that there is little overall difference in cost between loadbearing and infill. That does not make any sense! With both methods, bale connecting pins, and topplates are required. However, infill requires a timber frame, either stud frame or post and beam to be built. Load bearing uses 10-12mm metal rod or 2.5mm fencing wire at about 3-4 foot intervals to tie the topplate to the footing, and thus tension the walls. I fail to comprehend how a timber frame can cost less than 80 or 90 metres of rod at $1.20 per metre or fencing wire at about 10cents per metre - not just in material cost, but in the labour hours and level of skill and use of tools required to build such a structure. The tensioning system goes up with the walls.  They are not a separate job on their own.   Thus the load bearing method stays accessible to the unskilled but keen builder.

The other point to be considered is the utilisation of resources. Timber is a precious commodity. To keep it out of the wall structure means using less of it.  This means harvesting less timber; making less do more. To those who advocate salvaged timber - yes, up to a point, but recycling is a short term non-sustainable industry. My bet is that we will run out of timber frame houses before we run out of forests to fell. So recycled timber, and new timber for that matter, would be better used selectively, not wasted in a structural double up. It is a dwindling resource that requires careful management.


To those who advocate steel framing, surely that flies in the face of a sustainable, low energy, low impact approach to our environment. Again, especially when structurally it is unnecessary.

One strategy used in the infill method is to stack the bales on edge. This uses less bales and cuts the cost.  But does it? It uses 15-20% less bales, but creates a new dilemma. The render mix will not adhere directly to the smooth sides (top and bottom of bale) without reinforcement. So into the equation comes rolls and rolls of chicken wire, and hours of tedious sewing and stitching. Absolutely no gain, and with an added complication and cost factor.

One other small point. Being able to put the roof on before the walls go on is something of a furphy. Strawbale building is a fair-weather activity, with speed of wall raising and rendering the essence. If this is all planned and organised properly, this process of raising the wall and fitting the roof should take days, not months, thus reducing the risk of untoward weather interrupting work. Once the roof is on it speeds up the final compression of the bales, and rendering can take place sooner. Don't panic if an unseasonal shower hits at this point. The bale tops are protected, and the bale walls shed water remarkably well. Once the first coat of render is on, the walls are reasonably safe.

Obviously, design considerations have to be taken into account. If a wall is to be higher than usual, have more than 50% of its area as openings, or if the building span is greater than 5-6 metres, then a frame structure with infill needs to be considered. But it comes back to designing within the limits of the building material. All building materials have their structural and loading limits. Load-bearing encourages a smaller scale, owner- builder friendly, low cost approach to housing. This is where another factor becomes obvious - a smaller building costs less than a larger one. Not always in a proportional sense, but definitely in the final absolute cost. How often has it happened that someone figured out that they can build their home for half what it would cost to build normally, and then be tempted to double the size of the house. Hey, twice the house for the same cost! Fatal mistake, greed can be a terrible thing. It is about time we gave more than lip service to the concept of living and building within our means and needs. Keeping buildings simple and to a human scale reduces their costs.

On the structural side of things, it was noted that a good deal of concern seemed to be directed at earthquake resistance. This stems from the existance of a seismic belt that runs north-south about 100-150km east of Perth. It is a relatively quiet belt with only occasional movements, often centred near Meckering. The general view seemed to consider this a risk, and advocated timber framing with infill over load bearing. However, if there is one area in the world that knows about earthquakes, and has a stringent approach to standards and regulations, its California. Yet California adopted load-bearing guidelines for its building codes in 1995. By early 1996 three counties had signed them into their building codes. Although it doesn't seem that specific seismic testing has been conducted on strawbale structures, the successful passing of a number of structural tests, and the wealth of anecdotal evidence, particularily from Wyoming, indicates that loadbearing strawbale structures have the ability to cope with very active seismic areas. New Zealand, also with violent geological history, has been doing a lot of work on strawbale, to the extent that a two storey load bearing building has been completed.

The structure of a load bearing building is totally tied together. The roof is attached directly to the footings. This is also an advantage in areas with high wind velocity. Every bale is pinned to six other bales. The system is not monolithic like brick, or rammed earth. It can bend, twist, flex and absorb energy, but not break like a masonry wall. It is the old story of the reed and the oak.

A timber structure works in a similar way - it also has the ability to flex and absorb energy. However, because the wall bales in infill are not tensioned, or are not absorbing the roof load they are not so able to absorb and thus spread over a wider area the energy and the forces acting on the building. It is still a far more satisfactory method of building than monolithic construction, but as load bearing has the proven structural integrity, and the timber framing loses out in the costing, it means that load bearing is still the superior method.

What it boils down to is not the building method itself, but the nervousness that afflicts various experts and officials when confronted with something unfamiliar to their training and experience. This is not to be unexpected. Yet in all my experience dealing with building inspectors I have not yet come across a negative one. To approve something, they need proof that it does work. The problem for any new or revived building technique is to become officially recognised. It was like this for mud bricks thirty years ago, and for rammed earth more recently. I guess load-bearing just has to go through a similar gestation period. As someone once said, "The hardest million dollars to make is the first!" It is the same for alternative building - the hardest hurdle to clear is the first one. Once you have made it over that first hurdle, then you are in the race to get your approval. And this is where my diappointment arose at the meeting. The message seemed to be to avoid that first hurdle, to go around around it and run in a different and easier race. All too easy, yet in the long term, quite damaging. Sooner or later load bearing strawbale needs to be recognised as valid and viable building system, and that will take a lot of determination and hard work. The risk is that if it is promoted as the secondary method of strawbale building, and not as the primary one, then it will prove progressively harder to make up lost ground and get it approved across the board.



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